Process Engineer

Greif offers a great working environment and the opportunity to make an immediate impact at a company where your ideas are always welcome. The Process Engineer applies knowledge of mechanical, hydraulic, pneumatic, and electrical controls, and PLC programming to support projects for the repair, upgrade, or replacement of facility equipment and controls in a plastic manufacturing environment (Blow Molding).

Requirements

• Promote improvements on the production process through Kaizen, VSM, and other lean techniques in conjunction with OPEX, with emphasis on productivity gains, labor optimization, quality, seeking new methods or technologies, and replicating them in other plants.
• Prepares equipment and controls specifications and places orders. Evaluates existing equipment and controls with regard to productivity, cost-efficiency, and safety, and makes recommendations for possible improvements.
• Conducts process optimization trials, performs troubleshooting and analysis, and develops strategies to reduce product variability, waste, and operating costs.
• Apply root cause analysis and analytical problem-solving techniques to daily problems and/or misses.
• Maintains complete and accurate records of all work performed and prepares monthly quality and production reports.
• Lead training of plant operators and leaders on standard production execution, to assure colleague safety, product quality, and cost.
• Create, execute, and support process-related training materials for machine operators and maintenance teams.
• Ensure adherence to existing Standard Operating Conditions (SOC) & develop and track SOC for all major equipment with min/max ranges.
• Work collaboratively with site maintenance teams to establish a Critical Process Equipment (CPE) Program to ensure all CPE items are audited and well-maintained.
• Work with Reliability Engineer and Quality to deploy complete VQS on each equipment. Develop optimum process parameters to achieve desired quality and product certification performance requirements.
• Works with plants and develops programs to ensure optimal process parameters are maintained.
• Works with facilities to help achieve and maintain product certifications.
• Replicate lessons learned, standard practices, and increase the synergies across the substrate to have all plant colleagues at the same level.
• Contribute and work together with the Product Engineer to elaborate testing, prototypes, samples, or any other effort related to the production process to make new products.
• Work with the Reliability Engineer on equipment troubleshooting, documentation, and training for maintenance colleagues.
• Work with other engineering teams, with the common purpose of building a strong technical foundation at the plants.
• Work closely with OPEX and other support functions to drive A3 continuous improvement projects

Benefits

• Comprehensive benefits package
• Medical
• Dental
• Paid time off
• Other competitive benefits